Showing posts with label Sailrite. Show all posts
Showing posts with label Sailrite. Show all posts

Friday, April 25, 2014

Oceanus gets new curtains

New curtains to cover the two large deadlights in Oceanus's saloon.
Virginia went back and forth about whether Oceanus needed curtains to cover the two large deadlights in the main saloon. Then she saw a video from our friends at Sailrite and we both liked the idea.
The library easy chair on top of a fiberglass deck step made a good sewing seat while the double bunk made for a roomy work surface. 
Virginia chose a sand-colored furniture fabric made by Sunbrella for the curtains. It goes well with the other fabrics on the boat and is what we used to cover the part of the mast that shows below deck.

While I worked on fitting a new teak sole in the main saloon, Virginia set up her small sewing machine on our bunk. The big Sailrite sewing machine weighs 78 pounds and would be overkill for this project. She used a dock step with our big deck chair on top. The combo worked well enough and in less than a day she sewed both pair of curtains.

We installed upper and lower rails above and below the deadlights. The lower rail keeps the bottom of the curtains in place so they don't swing back and forth with the movement of the boat.

Sunny days are rare on the Oregon coast, but not where we are headed.




Tuesday, February 25, 2014

Bimini Done: Canvas Work Tougher Than It Looks

The new bimini and the connector canvas zips to the dodger to cover the entire cockpit. The fabric is Sunbrella and the color is toast.
Virginia finished the bimini and it looks great. Although it was easier than the dodger, sewing it was much tougher than she anticipated. She had the Sailrite video and followed it step by step, but it was still difficult. The bimini video is somewhat confusing and was not as good as the Sailrite dodger or enclosure videos.

The canvas connector piece easily zips on and off even with about 10 knots of wind.
In addition to the bimini she also finished the piece that zips to the dodger and the bimini to connect them covering all 10 feet of Oceanus's cockpit.

The clear vinyl window is the perfect size and in the perfect place to give the helmsman  a view of the masthead.
The bimini features a clear vinyl window so the helmsman can see the masthead wind indicator. The patterning material Virginia used was not clear enough to see through, so marking the window was a bit of a guess, but it turned out perfect. Standing behind the wheel, when I look up the masthead is right in the center of the window.

The bimini has about $70 of zippers.
After she finished sewing the bimini, but before we put it on, Virginia sewed the zippers along the back and sides that will attach the side curtains for a full enclosure.

The bimini frame was our Christmas present to each other. Notice there are no straps to get in the way.
Virginia started sewing in junior high. Over the years she's sewn several boat canvas projects, including to full covers for two of our smaller sailboats. But the dodger and bimini were very complicated and difficult to get a tight fit.

She used a hot knife to cut out all of the pieces so there was no chance that they would fray but she didn't like the look of the raw edges, so where ever they showed, she sewed binding tape over them. It makes for a very elegant looking bimini.


Thursday, October 17, 2013

New Cockpit Cushions for Our Columbia 43

New cockpit cushions for Oceanus have five-inch thick firm foam. Note the snaps on the underside of the top cushion.
Virginia finished another big project: new cockpit cushions. Oceanus had some old two-inch thick vinyl cockpit cushions. They were old and showed it. We wanted something thicker, so we could sleep on them (they are 80-inches long on the long side) covered with a fabric that feels better than vinyl.

The foam we chose was five-inch thick firm foam. It's the same foam we used in the bunks. We avoided closed-cell foam, which is about as comfortable as sitting on a rock. We also didn't want the extra-firm foam we used in the settees. It's fine for sitting on, but too firm for sleeping on.

The fabric we bought from our friends at Sailrite. (They've been getting a lot of our business lately.) It's called SeaMark. It comes in the Linen color that matches the color palette of our other fabrics on the boat. It's waterproof but, unlike vinyl, it feels wonderful!

Virginia is especially proud of how the zippers and the zipper cover turned out. The snaps on the bottom are four inches in from the front and are sewed on so you can get your fingers under them to snap the snaps. They should be secure, but easy to put on and take off.

Sunday, October 13, 2013

Making a New Dodger for Our Columbia 43

Virginia made a new dodger and awning that zips on to the aft end.
By Virginia

When I was in 8th grade Home Economics class I got a little cocky. We were starting the sewing section and the teacher had everyone sewing pillow. I had sewn a LITTLE and figured I could jump ahead and sew a dress. If I remember right it was orange...heck it was 1968 and I had poor taste...what can I say. The dress had darts and was pretty complicated but I finished it. It had puckered seams and lots of other imperfections. I was proud that I had finished it but I would never wear it.

I kind of feel the same way about the dodger. I have sewn many things since that orange dress, including wedding dresses, but the dodger was a giant leap. Kind of like going from a pillow to a dress.

Our old dodger was a disaster. It was made of vinyl and had shrunk beyond fitting and leaked like a sieve. We had to do something before winter and all of its 90 inches of rain came. I had mentioned to a few people about sewing a dodger hoping for volunteers but I got empty stares. My sister laughed and me and told me I was a "good woman." I took that as a no. There is very little on You Tube or the internet to help with a dodger so I turned to Sailrite. I ordered the two DVD set Make Your Own Dodger and went to work. I really had no comprehension what I was doing. I couldn't have done it without it! I found my new best sewing buddy on the DVD named Deb. She led me through everything I needed to do. I would watch each section three or four times and then sew. Sailrite needs to give her a raise!

When patterning your dodger mark EVERYTHING!  Every screw, bar, handles,  intersecting bars, flies, birds. Seriously, the more things the better.
We patterned the dodger just like the DVD said except we chose a day that we were both sick. First mistake. By the time we got to the critical part, the front, we were shot. I couldn't think straight and so decided that I would use the old dodger front as a pattern since that wasn't shrunk. Second mistake.
Cutting out the dodger pieces and pattern took the entire living room floor! Most of the pieces I cut out using the hot knife. I should have used it on ALL pieces because I ended up melting a couple of frayed seams after the fact.

I found that the double-stick bias tape was a life saver in keeping seams together. I used a marine grade sunbrella that was very stiff and when the bias tape didn't keep pieces together I used binder clips.

We took the dodger back to the boat three different times to fit. The first time I discovered that I hadn't accounted for the handle bars and the zippers were way too long. I left the side flaps long and unfinished until the second fitting
When I patterned the dodger I think it would have been better to leave this front facing bigger and straight across. Then I could have taken it to the boat and drawn where lines and bars go through. When I sewed it I had no idea what the cut outs in the old dodger were for so I ended up with a couple of strange cut outs! But the front piece was one of the first pieces you sew and I think it was the hardest so I am not sure this would work
I am happy with the zipper and zipper flap I sewed on for the awning! If will also be where the enclosure zips to the dodger.
I still have the zippers too long but they will have to do for now.  The rains are here.
Too many puckers but it is done.

I think Oceanus is proud of her dodger.....but she doesn't want to wear it!

Monday, June 17, 2013

A Pile of Cushions

I always felt  that I wasn't contributing as much to the boat project as Brandon, so I was excited to be able to start sewing the many canvas and upholstery jobs that need to be done. There are a total of twelve cushions in the boat. all but one are in the main salon.

I foolishly thought that amounted to only a few hours worth of sewing. Boy was I wrong!

My friend Joi C. Hess volunteered -- actually, she insisted -- she help me with covering the mountain of foam stacked in my guest bedroom. She claims to enjoy sewing cushions and making piping. She calls this  "Therapeutic Sewing Sessions."

When Brandon and I chose our fabric we were temped to get what was on sale, but in the end we decided to get our favorite Sunbrella upholstery fabric. We are very glad we did. The Sailrite site helped us select fabrics that looked good together. 
Dueling sewing machines.

I don't know if I could have done them so well without her help. She happily sewed on the pieces that had the piping then handed them to me for the next step. After four sewing sessions that lasted about eight hours each, they are all done!

The cushions arranged as they will be in the main salon.

Joi took home fabric about three weeks ago and is making pillows. Three of these are on actual pillow forms, the rest of them will have zippers and be stuffed with extra blankets and throws. Joi brought us the first three pillows (the ones on the pillow forms) and I have never seen such exotic pillows in my life! I question Joi's state of mental health after this.

Joi's pillow masterpieces.

While Joi may think these sessions were therapeutic, I didn't. Now I need some heavy-duty Therapeutic Knitting Sessions.